PD2-C-IP USB Online Manual

Pin assignment

Overview

Connection Function
X1 Voltage supply
X2 Digital inputs and outputs
X3 Analog input and digital inputs
X4 Mini USB
S1 Hex coding switch for the special drive modes (clock-direction and analog speed)
Note: All pins with designation GND are internally connected.

X1 − voltage supply

Connection for the main supply. Type: M8, 3-pin, A-coded, male

Suitable Nanotec cable: ZK-M8-3-2M-1-AFF (not included in the scope of delivery)

Voltage source

The operating or supply voltage supplies a battery, a transformer with rectification and filtering, or a switching power supply.

Note:
  • EMC: For a DC power supply line longer than 30 m or when using the motor on a DC bus, additional interference-suppression and protection measures are necessary.
  • ► An EMI filter is to be inserted in the DC supply line as close as possible to the controller/motor.
  • ► Long data or supply lines are to be routed through ferrites.

Connections

Pin Function Note
1 +Ub 12-48 V, ±5%
3 GND
4 n.c.

Permissible operating voltage

The maximum operating voltage is 50.4 V DC. If the input voltage of the controller exceeds the threshold value set in 2034h, the motor is switched off and an error triggered. Above the response threshold set in 4021h:02h, the integrated ballast circuit is activated (wirewound resistor Z32041412209K6C000 from Vishay with 3 W continuous output).

The minimum operating voltage is 11.4 V DC. If the input voltage of the controller falls below 10 V, the motor is switched off and an error triggered.

A charging capacitor of at least 4700 µF / 50 V (approx. 1000 µF per ampere rated current) must be connected in parallel to the supply voltage to avoid exceeding the permissible operating voltage (e.g., during braking).

Note:
  • Damage to the controller and/or its power supply due to excitation voltage of the motor!
  • Voltage peaks during operation may damage the controller and possibly its power supply.
  • ► Install suitable circuits (e.g., charging capacitor) that reduce voltage peaks.
  • ► With BLDC motors: Select a voltage source that corresponds to the rated voltage of the respective motor as specified in the motor data sheet.
  • ► Use a power supply with protection circuit to protect against overvoltage.

X2 – digital inputs and outputs

Connection for digital inputs and outputs. Type: M8, 5-pin, B-coded, male

Suitable Nanotec cable: ZK-M8-5-2M-1-PUR-S-F (not included in the scope of delivery)

Connections

Pin Function Note
1 GND
2 Digital input 1 24 V signal
3 Digital input 2 24 V signal
4 Digital output 1 Open drain, max. 24 V/100 mA
5 Digital output 2 Open drain, max. 24 V/100 mA
The following switching thresholds apply for inputs 1 to 2:
Max. Voltage

Switching thresholds

(worst-case calculations)

On Off
24 V > 15.29 V < 0.97 V

X3 – analog input and digital inputs

Connection for inputs and outputs. Type: M8, 8-pin, A-coded, male

Suitable Nanotec cable: ZK-M8-8-2M-1-PUR-S (not included in the scope of delivery)

Connections

Pin Function Note
1 GND
2 Analog input 10 bit, 0-10 V or 0-20 mA, switchable by means of software
3 -Release (-input 4) The default setting for this input combination is "single-ended"; this means that the "-Release" input is deactivated, only "+Release" against GND is active. 5 V / 24 V signal, switchable by means of software with object 3240h, max. 1 MHz
4 +Release (+input 4)
5 –Direction (–input 5) The default setting for this input combination is "single-ended"; this means that the "-Direction" input is deactivated, only "+Direction" against GND is active. 5 V / 24 V signal, switchable by means of software with object 3240h, max. 1 MHz
6 +Direction (+input 5)
7 –Clock (–input 6) The default setting for this input combination is "single-ended"; this means that the "-Clock" input is deactivated, only "+Clock" against GND is active. 5 V / 24 V signal, switchable by means of software with object 3240h, max. 1 MHz
8 +Clock (+input 6)
The following switching thresholds apply for inputs 4 to 6 (pins 3 to 8):
Max. Voltage

Switching thresholds

(worst-case calculations)

On Off
5 V > 4.94 V < 0.48 V
24 V > 20.24 V < 2.94 V

If you set 3240h:07h to the value "1", three differential inputs are available on pins 3 to 8. Where:

Switching on Switching off
Voltage at input pin+ against GND > switch-on threshold Voltage at input pin- against GND > switch-on threshold

X4 − Mini USB

A cable of type "mini USB" is needed for this USB connection.

S1 – hex coding switch for the special drive modes (clock-direction and analog speed)

You can use this switch to select one of the special drive modes.

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